Aerodynamic covered hoppers
Wind-tunnel-driven modifications to grain cars delivered a measured 4–6% fuel savings in real-world, high-mileage service at Union Pacific.
Three decades of outcomes that moved the needle — the proof behind the work.
Outcomes that moved the needle across North America's largest railroads.
Wind-tunnel-driven modifications to grain cars delivered a measured 4–6% fuel savings in real-world, high-mileage service at Union Pacific.
Built and led Union Pacific's first fuel-conservation group, a strategy credited with saving over $1B in fuel expense and a 12% reduction in fuel consumption.
Brought a 50-foot subsonic open-loop wind tunnel into railroading — the only one of its kind — accelerating aerodynamic discovery tenfold.
Six issued U.S. patents covering rail-car aerodynamics, drag reduction, and locomotive performance — the engineering behind millions in annual fuel savings.
A collapsible aerodynamic deflector for retrofitting railcars and stacked containers to reduce drag at speed. Extends the aerodynamic program to a broader set of vehicle profiles, lowering fuel burn per mile.
View patent ↗A method for analyzing train performance by varying operating parameters — friction modifier, fuel type, aerodynamic fairings, and wind skirts. Lets railroads quantify, isolate, and validate the real-world fuel impact of each change.
View patent ↗An attachment frame and fairing system for fitting drag-reducing devices to double-stacked intermodal containers. Made aerodynamic treatment practical to deploy across large intermodal fleets.
View patent ↗Aerodynamic fairings that close the turbulent gaps created by double-stacked containers. Reduces the drag penalty of intermodal service — one of rail's most fuel-intensive segments.
View patent ↗A deflector that retrofits railcars and intermodal containers to cut aerodynamic drag, collapsible for use with stacked containers. Broadens the drag-reduction toolkit across diverse equipment and loading configurations.
View patent ↗An air-cooling design for high-power locomotive inverters. Improves thermal management of traction electronics, supporting reliable operation of modern AC-traction motive power.
View patent ↗Published thinking — magazine features, technical papers, and journal articles on rail aerodynamics, lubrication, and fuel efficiency, plus the conferences where I'm sharing the latest.
How the rail industry can harness a proven path to fuel savings — and why the time to act is now.
Railroads have committed to ambitious science-based emissions targets for 2030, yet fuel efficiency is improving only about 1% per year — a pace that leaves the industry well short of its goals. This feature lays out the case that aerodynamics is the proven, near-term lever railroads have been overlooking: wind-tunnel and field results showing 4–9% fuel savings on covered hoppers, refrigerated boxcars, and autoracks; retrofit hardware like the Corrugated Metals Aeroscreen and roof/side riders; and the lesson the trucking industry's SuperTruck program holds for rail.
Articles, publications, and videos where my work has been featured.
Union Pacific feature and video — inside the aerodynamics laboratory where a mach 0.2 wind tunnel and a Brigham Young University partnership turned the "sleeping giant" of fuel conservation into 4–6% fuel savings on modified covered hopper rail cars.
Watch the video ↗ Read the Union Pacific article ↗LMOA papers and conference presentations on fuel conservation, aerodynamics, biofuels, GHG accounting, and lubrication.
WRI Heavy Haul Seminar presentation with Rob Stevens (First Analytics) — solid-stick wheel-flange lubrication, revenue fuel savings, wheel-wear reduction, and fuel-savings analytics from Pueblo testing.
View presentation (PDF) ↗ Read the Interface Journal article ↗ASLRRA presentation on practical fuel-conservation strategy for short line and regional railroads — industry SBTi progress, technology applications, and where the next gains lie.
View presentation (PDF) ↗With Robert Stevens (First Analytics), Bret Lanz (Kansas State University) and Spencer Maynes (Deflect Inc). Statistical methods and design of experiments for proving locomotive fuel savings in the challenging 1–3% range amid real-world operating variability.
Download paper (DOCX) ↗With Steve Fritz (Southwest Research Institute), Veronica Bradley (Clean Fuels Alliance America), Sarah Elsokkary (Arcadis) and Rajani Modiyani (Chevron REG). Approaches, challenges, and the case for a common GHG accounting methodology as Class I railroads scale biofuel use toward their SBTi goals.
Download paper (DOCX) ↗With Bhargav Sowmianarayanan (Dassault Systèmes) and Gregory Wright (Wabtec). Simple in-field aerodynamic modifications to covered hoppers, autoracks, and boxcars — measured with CFD, wind-tunnel, and full-scale testing — and the lesson trucking's SuperTruck program holds for rail.
Download paper (DOCX) ↗With Steven G. Fritz and Christopher R. Stoos (Southwest Research Institute). An overview of fuel-consumption trends, efficiency technologies, and low-carbon options — from engine and train-level gains to battery-electric and hydrogen fuel-cell locomotives — against SBTi targets.
Download paper (DOCX) ↗